Fabrication perfection
All JJ Glastronics facilities are certified to operate under the guidance of various international standards for quality management systems based on their respective customer requirements and products. Conformance to these standards ensures that JJ Glastronics maintains the highest level of product quality and process control in their manufacturing facilities. In addition, many JJ Glastronics label constructions are listed with Underwriters Laboratories as well as tested and approved to the US Standard.
We’re proud of our reputation as one of the finest “one-call, one-stop” manufacturers of brand identity and electronic user interface products.
We have decades of experience meeting the stringent regulations and certifications for the automotive, aerospace and medical device industries, which serve as benchmarks for all of the products we manufacture.
As a family owned and operated company we are hands on business owners and intimately involved in daily operations. Time on the shop floor interacting with employees is routine, promoting their development and be proud of their work.
As a family owned and operated company we are hands on business owners and intimately involved in daily operations. Time on the shop floor interacting with employees is routine, promoting their development and be proud of their work.
Focus on clients
All our facilities operate under lean manufacturing and continuous improvement principles to increase efficiencies and reduce costs while maintaining the highest level of quality. Lean methods include improving workplace organization, reducing set-up times, streamlining process flows, continuous employee training, and more. Through lean, we’ve streamlined processes to ensure our clients receive the best prices, products and services in the industry.
Completely explainedProcess in detailsProcess
The glass-to-metal sealing process is a technique used to create a hermetic seal between glass and metal components. This process is commonly employed in various industries, including electronics, aerospace, and medical devices, where a reliable and durable seal is crucial for maintaining the integrity of the enclosed components.
Design and Material Selection
The process begins with the design of the hermetic package, considering factors such as the intended application, environmental conditions, and the specific requirements of the enclosed components. Material selection is critical, and commonly used materials include metals (e.g., aluminum, titanium), ceramics, glasses, and specialized polymers.
Design and Material Selection
Component Fabrication
The components of the hermetic package, including the base, lid, and any feedthroughs, are fabricated using various techniques such as machining, stamping, or injection molding, depending on the chosen materials.
Component Fabrication
Surface Preparation
Surfaces of the components that will be joined to create the hermetic seal undergo preparation. This may involve cleaning, polishing, or applying coatings to enhance the bonding properties
Surface Preparation
Sealing Method Selection
Brazing: Joining materials using a filler metal that melts above 450°C (842°F) but below the melting point of the base materials.
Glass-to-Metal Sealing: A glass seal is used to bond metal components, creating a hermetic seal.
Glass-to-Metal Sealing: A glass seal is used to bond metal components, creating a hermetic seal.
Sealing Method Selection
Quality Control and Testing
The hermetic package undergoes rigorous quality control and testing procedures to ensure that it meets the specified hermeticity requirements. Common tests include leak testing, helium leak detection, and pressure testing
Quality Control and Testing
Packaging and Shipment
Once the hermetic packages pass inspection, they are packaged appropriately for protection during transportation and are then shipped to the end-users or assembly facilities
Packaging and Shipment
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